Bad boy buggy controller. I purchased a used Bad Boy Buggy Classic 2013.

Bad boy buggy controller The Curtis controllers for my 2013 Bad Boy Buggy Recoil IS are showing two different codes: barest motor 54 & front motor 74? By chance does anybody know what these codes mean mean? Diode Cartaholic - V. Bad Boy Buggies are known for being, well, BAD. The buggy is equipped with a Navitas controller and additionally equipped with the “BBB classic - Field retrofit controller kit”. It has a green box with FSIP on the back w/ a silver box sitting on top with the following: 10-000523; BBB Classic; Field Retrofit Controller. The guy I bought it from said it just needed a solenoid based off of what his local cart shop told him. 99 Quick View. BBB Controller Kit $ 2,100. I bought an older Bad Boy Buggy that has only one controller for both motors. The motor is brand new (tag says manufactured last month). The controllers have come back from from the shop twice to verify they are ok, but can not program them the buggy is a 4x4 any suggestions I bought a 2011 Bad Boy Buggy, not working. One controller blinks 7-2 and the other one has no lights. I'm not sure. The key switch acts as the kill switch. Switched the harness from the front wheel drive to the rear drive controller. This fully electric 4Wd machine tears through tough terrain silently with a 72-volt ac electric drivetrain that offers up To 40 miles of range between charges. I. Evansd850 New Member BAD BOY BUGGIES RECOIL Review! Plus a side by side comparison of ATV vs Bad Boy Buggy noise level. Home; Products; Legacy Products; Customer Support; Customer Creations; Documentation; About; Dealers; Contact Us. The two controllers talk to each other to synchronize speed. Simple to install and infinitely customizable, these controllers are a must for your Bad Boy Buggie golf cart. I recently purchased a 2007 Bad Boy Buggy that had a few issues. #bad boy buggies. Turn the key on get clicks put in gear get clicks, push pedal and nothing. Bad Boy Mower Parts has all the wiring diagrams you need!BadBoy Wiring Harness – Wiring Harness Online Customer: I own a bad boy buggy and recently replaced a faulty solenoid and controller. Bad Boy is now owned by Textron Specialized Vehicles and recently "retired" the Bad Boy brand. Car Specialist. Front motor works but rear doesn’t. I installed a new motor as the old one was damaged. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 12-18-2017, 04:12 PM #2: mjroman20. Electric EZGO It appears everyone is having problems with the controllers for the Bad Boy Buggy. There are two computer controllers on board, one for the front and one for the back. Meet the apex predator of the bad boy buggies line — the Recoil™ iS. they are sealed in resin. A specialized dual-motor controller designed for such applications. The lithium battery kit I went with is the Eco 48v 105AH which included the appropriate new charger. The Ambush IS training service manual does not list this code (or code 51 which I encountered last year). Control arm bushing aluminum- Bad Boy, Textron, EZGO express 4x4 637745 $ Re: Bad boy buggy controller Very few people know anything about the BBB controllers. So here's what I plan to do. Its a friends Bad Boy Buggy 4 WD I'm trying to repair. Bad Boy Buggies Controller Replacement Kit Please Call for Availability (530) 671-6905. 99. i have a 2008 bad boy buggie that has the xp-2118 motors and the sevcon controllers (633T45320) ive had wiring issues so ive decided im just going to part this cart out. I have a bad Boy Buggy XT, #2 Controller is Flashing 3 Code #1 Controller not Powering up at all, I dont have power at my #1 Pin At Contoller, I found fuse box and the #5 Fuse is blown put another one in it turned the key on and blew the fuse again, Does anyone know what the number 5 - 5 amp Fuse goes to, anyone with a wiring diagram for the fuse box to show What Causes Bad Boy Buggy Solenoid Problems? Bad Boy Buggy solenoid problems can be caused by various factors, including water damage, corrosion, wear and tear, excessive heat exposure, or physical damage. Apr 16, 2023 This one has the 2 blue controllers behind the seat, 12V headlights, socket, and winch. Would like to get a service manual for it but want to make sure I get the correct one if the year makes a difference. The Recoil iS Crew features four forward-facing seats, a whisper-quiet 72-volt AC electric drivetrain, full-time 4WD and 4-wheel independent suspension that makes the ride smooth for the entire crew. 88 Quick View. I have a 36 volt bad boy buggy how would I know what controller to put in it since I can’t get one for a bad boy buggy, JeremyR0502. This kit replaces the Factory OEM controllers with a massive performance upgrade. Battery gauge, headlights, and winch work. Please help! Thanks, Jason Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 12-21-2017, 05:20 PM Customer: I have an electric Bad Boy and the controller is blinking a green light. Re: 2012 Bad Boy Buggy will not move The solenoids are driven by the controller to allow them to disconnect the battery in the event a potentially dangerous situation. ALL of them, be the Sevcon variants (blue controllers) or Navitas variants (the newer ones). Not Yet Wild . Latest reviews. When you turn the key on you get a flash on the rear and then it goes away. Both motors are 48V GED380. Join Date: Apr 2015. Bad Boy Buggy, Textron, EZGO Express 4x4, Tracker EV , Brake Pad Set 616450 $ 48. The controller is flashing a 4 fault code. spiderway (108) 98. Tires, Front Specification 25 x 8-12 uni-directional However, it is typically designed to control **one motor** at a time, not two motors simultaneously. Products All; 2011-2014 Recoil, Recoil iS, Instinct ; I have a 2009 Bad Boy Buggy XT. I took the cart home I just purchased it from a friend of mine who put new batteries in it (I checked all the battery's they have proper voltage) he also had the Excelerator pedal replaced under recall. So keeping up is all but futile. So 6 new trojan batteries and a brand new dpi 72v charger later and i had a working buggy. On the rear solenoid you have main power and key switch My brother in law gave me his 2014 BAD BOY AMBUSH Hybird BUGGY because it died. We sent the overcurrent controller in for testing/ repair and it was indeed faulty, but now with rebuilt controller installed it still has an over current code. 99 Bad Boy Buggies KT DSE1000-HF3 Bad Boy Curtis Controller Fault Codes Electric golf carts. Removed the 1 broken and 1 working controller. Cart 0 $ 0. . Two days later, only go in reverse in electric mode and will crank in gas mode but will not go in gear in fwd or rev. 49. by Jolie Lang Published 3 years ago Updated 2 years ago If a buggy starts off operating normal and then produces a 2 flash code during operation, typically it is because the controller has lost and then regained power. $1,019. 00. Search products. The buggy is back together with the rear end fixed, new batteries, a new motor, a new coil, a new speed sensor, and the rebuilt controller. Location This can be a loose connection or bad cable but is very rare. Then let us know whats up . Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric EZGO: If I buy the new controller I'll try to keep track of pins , plugs, procedures to share bad boy buggy controller light codes. Select options. Tech Info Page Navitas Bad Boy Buggy 48 V 600 A 4 KW DC To AC Conversion Kit The Navitas DC to AC Conversion Kit I have a 2013 Bad Boy buggy. Bad Boy Curtis Controller Fault Codes Electric golf carts. Axle Boot Repair Kit- Textron, Bad Boy Recoil, Tracker EViS, EZGO Express 4X4 $ Bad Boy Buggy sevcon controller bad Electric EZGO. Generally when one motor will not run it is a controller issue. Wheel Bearing - Bad Boy Buggy, Textron, EZGO Off Road 633663 $ 39. Problem 6: Cannot Locate the Fuses on the Bad Boy. Parking Brake Manual w/controller cut-out. #bad boy buggy controller. My name is Paul and I just purchased a 2007 bad boy buggy 48 volt, 4wd, sevcon controllers. Owners of Bad Boy Buggies are avid hunters who began offering a battery-powered electric UTV earlier this decade. com Bad boy buggies, EZGO express 4x4, Tracker EV IS parts source. Based on a golf cart design, the Buggy is actually a lot more than that. My plan is to separate the systems completely and have them run independently of each other. All I know is its an XT but I am not sure of the year because when I look up the vin# I cant find anything. I have not thoroughly checked them yet, but their (3) year old US batteries. Any help would be appreciated! E. If you need to locate the controller and you cannot figure where they are on the Bad Boy, some advice may come handy. Current slide {CURRENT_SLIDE} of {TOTAL_SLIDES} Hello everyone I'm new here. Click the forward/reverse switch nothing happens. Electric EZGO Its a friends Bad Boy Buggy 4 WD I'm trying to repair. 2% positive; Seller's other items Seller's other items; Contact seller; US $899. 2011 Bad Boy Buggy XTO - front motor does not drive. I found the 72 on the Curtis site but the 51 is Bad Boy specific. Thinking if I need to replace them I might as well make ity own design since BBB doesn't want to supply any info. G Page 4- Bad Boy Buggy problems. This looks like a 1234 controller. Products All; 2011-2014 Recoil, Recoil iS, Instinct ; 2011-2017 Bad Boy Buggie Controller Kit. It was sent to FSIP and repaired. Does anyone have any experience upgrading one of these buggies, like the newer models, with two separate controllers? There has to be a way to simplify this thing somehow. The bad boy is 4 wheel drive. It has a Curtis 1268 controller which has been sent out and rebuilt. Motor Controller Dual 300-amp controllers; Battery Charger Type 72-volt off-board; Battery Charging Time 8-12 speed controller repair or bypass bad boy buggy I have a bad boy buggy classic. Where is the controller located? On the Classic and LT Model, the controllers are located beneath the black plastic cover behind the front seat. You must remove the cup holder to access the fuses. 05-26-2015, 08:47 AM #4: DaveTM . If it has the navitas (green controller. Home. This controller serves as a direct replacement for Bad Boy Buggies, ensuring seamless compatibility and effortless installation. Dual sevcon controllers and the front works fine. An Advanced Motor Controller for Today’s Demanding Markets shelby control systems, navitas, navitas ac systems, golf cart navitas controllers, alltrax controllers, speed code 5. The thing which caused the big effing spark was a bad cable going to the solenoid, which was also being held together by duct Have 2017 Bad Boy Buggy Ambush IS. There are no other visible symptoms or warning indicators. Includes wire harness adaptor that directly plugs into already existing Curtis Controller 1236-6307. 2016 Bad Boy® Buggies HDe. It has the Navitas 1000 controller with the Retro Fit Kit. 72V 105Ah LiFePO4 Lithium Battery,25A Charger for GEM Bad Boy Buggies Golf Cart. Still doesn't work and I will get 4 The Bad Boy Buggy is made by Bad Boy Enterprises, based in Natchez, Miss. New media New comments. I noticed one controller had a steady green light, but the other was blinking 4 times. He got tired of throwing money at it with the controller replacement in April. Ive read a lot of posts on this issue put cant seem to find same results as mine. The cart is a 2012 model that was manufactured 5/2012 at the EZGO plant in Augusta GA (90 miles from my home). Anyways, the guy that I got it from said it had been stored in a barn for a year because the batteries are dead. I suspect my ( 6vdc batteries are tired, I can only get 7 miles from a charge on VERY Bad Boy Buggy problems: Electric golf carts: Computer problems on bad boy buggy 48 v: Electric EZGO: Bad Boy Buggy Problems: Electric golf carts: possble battery problems or possible charger problems? Extreme DC! 6 passanger trouble shooting. Turn key on to rev and yellow light blinks continually which means system normal and same in neutral. badboy404 New Member. Thread starter Sumo2005; Start date Oct 22, 2024; S. There's no pedal micro switch like on a TXT or such. Hello, I have a 2011 bad boy buggy classic. It ran fine just need new batteries and he couldn't afford them at the time. **Two separate motor controllers** (one for each motor), or 2. Has a date code of m1713 so not sure if its a 2013 or 2014 model. the controller is bad and it appears the motors are bad. Home: FAQ: Donate: Who's Online : Buggies Gone It also had the parasitic harness on it to eliminate the run tow. I'm not sure how familiar you are with these buggies so I will give you a quick run down. I have a bad boy buggy with a Sevcon Millipak Controller (633T45312) that I just recently had a friend give to me. 08-27-2018, 06:52 PM #5: We have never had luck fixing them, unless the problem is with batteries, solenoids or the Sevcon controllers. I have a 2010 Bad Boy Stretch, 48v. INSTINCT OWNER'S MANUAL 630839 - Bad Boy Buggies. 1 electric motor up front and 1 in the rear, each has its own Curtis 1236 motor controller. If you need to access a fuse and can’t figure out where the fuses are on the Bad Boy, you’ll need some pointers. I picked up a bad boy buggy xto this last week. Home: FAQ: Donate: Who's Online : Buggies Gone NAVITAS Traction Controller DSE1000HF3 24/48 volt KT DSE 1000-HF3 I got it in a non running condition. 21. koboma. home; speed code 5 ; club car schematics; club car manuals; bad boy buggies; questions? e-mail us include phone # home; So after the failure of the second of the original motors after running my 2008 Bad Boy Buggy as a 2 wheel drive after I inherited it a couple of years ago it was time to get away from the always failing Sevcon Controller 2016 Bad Boy® Buggies Recoil® iS Crew. And I had a total voltage of 50 volts to the controller. Free Shipping on all orders! badboyrecoilparts 0 $ 0. I have decided to swap it to lithium batteries with new Alltrax controllers. or Best Offer. Do you have any other details about the vehicle that could be helpful? Customer: its*****and has one solenoid and one controller and one motor Mechanic's Assistant: Sure thing. There is a link available to our BBB Drop Box to access the Bad Boy Buggies folder. (this was a fairly common controller in the material handling community at one time. Nov 24, 2022 #2 What controllers model numbers . Water Damage . Gone Wild . For Curtis Bad Boy Buggies Ambush iS Golf Cart Controller ,1234SE-5421 48V 450A. 354D2r 350amp : $564. The AXE product line is used with Series Wound and Brushed Perm-Magnet Motors. The main issue is that the rear motor isn't working. Wondering if it's a wiring issue, solenoid issue or controller issue. DEC 11-Oct-12. The Bad Boy isn't supposed to move until the pedal is depressed. auekofil (36) 100%. Like say if all your armature FETs shorted and the motor just ran full speed without a pedal input. 12v at the inverter. From: cajunhunter. Join Date: Oct 2012 Bad Boy Buggies - Got a 4x4 electric BBB in, around 2007 I think. ePAPER READ The controller should be disconnected from the batteries by setting the RUN-MAINTENANCE/<br /> STORAGE switch, located under the seat on the passenger side, to the LED 1311 Explanation Controller Recover Possible Cause B Code Display Response When 5-4 Park Brake Set Park brake engaged when traction pedal was activated Bad Boy Buggies Controller Replacement Kit (0) Reviews: Write first review. He says that yep. A toublesooting guide I found said this indicates a bad contactor (solenoid). ELECTRICAL PARTS POLICY There are NO RETURNS o n Electrical Parts, components or parts that require CODING/PROGRAMMING unless the part is returned in its original unopened packaging. 53v at the battery. We have a great online selection at the lowest prices with Fast & Free shipping on many items! I have a 2016 Bad Boy Buggy Recoil IS and when you turn the key on there is no click noise and the charge indicator doesn’t move but the amber light comes on. Posts: 378 With a 72-volt AC electric drivetrain that offers a range of up to 50 miles per charge, the versatile, 2WD Bad Boy Buggies Instinct Control System - 300-amp controllers; Charger - Off-board, 72-volt; Vehicle Charge Time - 8-12 hours (results may vary) Differential Ratio - 12. 49:1; IF YOU HAVE AN OLDER BUGGY WITH BRUSHED MOTORS AND EITHER A NAVITAS DSE1000 CONTROLLER OR TWO SEVCON CONTROLLERS, THIS MAY BE AN OPTION TO BRING YOUR CART UP TO CURRENT TECHNOLOGYCALL US. unless you get lucky and you have a bad connection somewhere. mattandersen 11-Oct-12. I replaced the solenoids and now when I Working on a Bad Boy Buggies Recoil. the motors, contollers all are good call if you need parts 405-435-0563 I dropped it off 2 weeks ago and the call came in that the rear controller was bad. I have a Bad Boy Buggy Classic that I recently bought. So I wanted to do a write up on how I repaired my Bad Boy Buggie so others might get some helpful tips. Home: FAQ: Donate: Who's Online : Buggies Gone Wild 2017 Bad Boy Buggy Ambush IS. 3 volts. I have had the controllers, motors, and solenoids tested and all are working but buggy still will not power up. com. Once it starts to go it seems week. Rebuild your - NAVITAS Traction Controller AS100048 24/48 volt 1 year warranty: AS100048r : $799. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart My situation is, I’ve totally repowered and rewired a 48 vdc Bad Boy Buggy with a complete Navitas 600-amp controllers and 4k motors front and rear. The rear motor, however, operates correctly and its controller shows a solid green light. One motor drives the front wheels, one motor drives the rear wheels. The cover is secured to the buggy with EzGo Bad Boy Buggy Controller Help !!! I have a 2007 Bad Boy Classic that is at my BBB dealer and he says that both my 616162 and 618794 controllers are bad. I have a 2012 bad boy buggy, sevcon millipak controllers 633T45320. Motor Controller 350 Amp AC; Transmission Differential with Helical I’m in the process of troubleshooting a non-functioning 2014 Bad Boy Buggies Ambush iS hybrid UTV with a Curtis 1234-5375 controller. The Sevcon Motor controller for this motor is flashing four times. The only external wires hooked to the 8-6V pack were 2 large gauge wires (red and black) and 1 small green wire We have a 2010 Bad Boy Buggy with a dead SEVCON controller. Or the B- cable from the batteries to the controllers. 5Hp Advanced Motors & Drives Electric Motor from a 2008 Bad Boy Buggy, and 500 amp Sevcon Millipak Controller also. Best Selling in Other Golf Cart Parts. No power in buggie. Each motor has its own controller, and the two controllers have a communication line between them to ensure that the motors work in sync. Home; Products; Legacy Products; Customer Support; Customer Creations; Documentation; About; Throttle control for smooth operation compatible for most types of vehicle throttles. The bad boy buggy is equipped with a Navitas controller and additionally equipped with the “BBB classic - Field retrofit controller kit”. Electric EZGO Bad boy buggy help Whitetail Deer. Nov 2, 2024 #25 badboyrecoilparts. Where we hunt, we are having a very difficult time with using the buggy in 2 wheel drive at the moment. 2015 Bad Boy® Buggies Instinct™ Base; Year 2015; Manufacturer Bad Boy® Buggies; Model Name Instinct™ Trim Name Base; Generic Type (Primary) Side by Side; Drivetrain; Motor Type 72-volt AC (rear axle) Motor Power 19 hp at max torque; Battery Six, 12-volt heavy-duty deep-cycle; Motor Controller 300-amp controllers; Battery Charger Type Off Long story short we have a bad boy buggy at the farm and it wont run, batteries are fairly new, one motor was replaced 3 years ago, its pretty much nothing but trouble and Im not messing with it. Mine is a BBB Classic 4X4 BB-AMS4, B1990. #bad boy buggies parts manual. Has the dual Sevcon controllers. This forum has helped tremendously getting this thing identified and starting the troubleshooting process. The front controller flashes 3 times when turned on. Have 4x48v with a 48v to 12v converter. from China. smbenson New Member. I want to use a 48v EZ-GO cart's electric controller system up front for the electric drive. 99/ea. Sometime it goes and sometimes it will hesitate for a few seconds and sometime it will not go for 15 This controller serves as a direct replacement for Bad Boy Buggies, ensuring seamless compatibility Skip to main content. If yours still has the recall-affected Curtis Controller 1236-6308. If the 3 flash in on one controller it is a connection used only by that controller. Acellerator? I. Here is what I have done so far: Removed the mess of batteries. AXE Performance series and permanent magnet motor controllers. The 2WD HD Electric features a powerful, 72-volt AC electric drivetrain and plenty of room for everyone’s gear, with cargo space between the front and back seats on the four-passenger model and a spacious cargo bed on the two-passenger model. I believe its either a 2013 or 2014. With full-time four-wheel drive and two powerful drive motors, plus substantial storage area, the Bad code 74 indicates the fault is on the other controller. both are dead. They're garbage hunting carts. New posts. The LEDs on the controller blink 4 times when the key is turned. ) Your model number 633T45312 633=Millipack T=High I have recently purchased a 2006 Bad Boy Buggy, not working, a bad controller. Bad Boy Ambush IS OEM controller codes My 2014 Ambush IS Curtis controller is displaying fault code 5-2 (red blinks 1 time followed by 5 yellows, then red blinks 2 times followed by 2 yellows. 99 plus $19. Should be DSE-1000 model) you might have to buy the $375 programmer to diagnose it. Curtis controller 1234 Giving code 53 Electric EZGO. Get the best deals for Bad Boy Buggy at eBay. Bad Boy Buggy problems: Electric golf carts: Computer problems on bad boy buggy 48 v: Electric EZGO: Bad Boy Buggy Problems: Electric golf carts: possble battery problems or possible charger problems? Extreme DC! 6 passanger trouble shooting. Rode approx 4 miles in electric mode with grandkids and I had rode in gas mode earlier that morning. Been in touch with Scotty from Carts Unlimited already and have a grocery list for a new controller kit C54U, Switch SW202, and an Admiral B1 motor. (unlikely, because I believe the F/R switching is done controller side. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf The controller and motor do not run off 12v and have no impact on your voltage reducer. Customer: i have a badboy buggy need help to determine if controller is bad Mechanic's Assistant: The electric car Mechanic can show you how to do that. This policy is in place due to if Alltrax Bad Boy Buggie 2WD Controller Kit Introducing an advanced motor controller designed for today's demanding markets, featuring a thermal plastic enclosure made of ABS, 48-volt controllers, 500-amp controllers, a wire harness adaptor compatible with XT, XTO, XT Classic, BB2, and AMS4, flexible USB programming, solenoid control output for "Main DC Contactor Bad Boy Buggy Controller Codes Electric EZGO. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright This controller serves as a direct replacement for Bad Boy Buggies, ensuring seamless compatibility Skip to main content. REBUILD YOUR Controller for your Ford Think 2002 - P/N IC3645SH7R354D2 72-80 volt, 350 Amps, SX - 1 year warranty New avail 4 weeks $2799 delivered call if interested. The "electric" side works only if the electric toggle switch is on and the OFF/R/N/F switch is turned to Hey guys looks like yall have a lot of experience with the Bad Boy Buggy issues hope yall can help me. Free delivery. I replaced both solenoids since they were mismatched and still the same result. I replaced all 8 batteries and charged them. It has a Curtis Motor Controller VCL on it. The controller on mine is flashing a code that indicates a short in the MOSFET. #bad boy buggies electrical schematics. Controller problems/gas/or brake problems. This resulted in a BIG SPARK from the rear controller's solenoid, which resulted in the front controller now flashing 6 times (accelerator wire off fault) and the new rear controller showing 4 flashes (contactor fault). I'm having issues with the rear actuator not responding at all. Control arm bushing aluminum- Bad Boy, Textron, EZGO express 4x4 637745 $ 49. 00; Quick Links. Electric EZGO. User select regen provides easy street mode or crawl down a steep grade mode. SHOW LESS . This system Sevcon Millipak Controller Golf Carts and Parts. #bad boy buggies hybrid. I don't know the year but it has 3 bolts at the base of the steering column. Each battery reads 8. in 10 mins 7 years ago. Battery gauge is not working, neither is brake light. The controllers are both flashing 1-7 and 2-2. Cleaned it up and replaced the batteries. Electric EZGO 2013 Bad Boy Buggy Ambush Motor Controller TDPowersports Motor Controller removed from a 2013 Bad Boy Buggy Ambush. Rode in gas mode in the morning and electric mode that afternoon. Bad Boy Buggy 15. click again and the lights on the controller My situation is, I’ve totally repowered and rewired a 48 vdc Bad Boy Buggy with a complete Navitas 600-amp controllers and 4k motors front and rear. item 8 48V 450A Controller for Curtis Bad Boy Buggies Ambush iS Golf Cart 1234SE-5421 48V 450A Controller for Curtis Bad Boy Buggies Ambush iS Golf Cart 1234SE-5421. Here's what I have gone through. The controllers have come back from from the shop twice to verify they are ok, If you order a "rebuild your controller" below, a form will be emailed to you. The wiring diagram above Only shows one controller, so the one I'm working on is very different. I just wanted to share my new adventure. Brand New. SHOW MORE . 05 Bad Boy Buggy Sevcon Controller Electric EZGO. $2,149. Hey y'all. r-man 11-Oct-12. I’m now at a dead end. It can occur if the vehicle gets wet from rain or snow or if it is ever driven through a flooded area. Golf Cart Cables & Parts for 2016 Bad Boy Buggies, 48V Golf Cart Chargers, Curtis Golf Cart Parts & Accessories, Golf Carts, Golf Cart Windshields, Bad Boy BB-AMS4 Electric golf carts Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 10-31-2016, 03:06 PM I have serial #B2Y66. 1 controller was showing code for over current, the other one showed a code indicating issue on the 1st controller. I'm not buying it. One of the sevcon millipak controllers was showing a 4 flash code. Customer complaint was no drive from the rear axle. I found the controller - Its a Sevcon Millipak Part #633T45312 and S/N 2007070268 I bought a 2011 Bad Boy Buggy, not working. I want to convert it to a normal 2wd Ezgo. First HUGE shout out to Titus. Oct 22, 2024 #1 Hello, my name is Tom and I am working in. Textron is notorious for being difficult to deal with for support. Factory specific. WATCH THIS BEFORE YOU SEND IN YOUR BAD BOY BUGGY NAVITAS CONTROLLER : example. FAST Shipping!!! Thanks for checking out our ad!! . Ordered another Bad Boy Buggy Recoil IS Crew 72v Wiring Question Electric EZGO. Started to clean the battery area preparing for my lithium install. Typically designated as the slave control in the system, should be the one that drives the front motor. In working condition. Even when they run, they ride like war wagons. I know I should have 0-5V from my Throttle but when Help Troubleshooting BadBoy Buggy Electric golf carts. #bad boy replacement parts. Has 1 green Navitas controller dse1000-48 with silver frk box on top. 09-12-2019, 10:51 PM #39: Patrick021. Check this out if you're thinking of buying an electric s I'm working on a 2016 Bad Boy Buggy Ambush IS hybrid 4x4 golf cart. I have a bad boy buggy recoil IS. 5 Hp Motor & Controller Trying to clean up, I have a 15. Check out the instructions and pictures, if you wish to get your rig running, contact Alltrax INSTINCT OWNER'S MANUAL 630839 - Bad Boy Buggies . Tires, Front Specification 25 x 8-12 uni-directional NAVITAS Traction Controller DSE1000HF3 24/48 volt KT DSE 1000-HF3 I got it in a non running condition. I INSTINCT OWNER'S MANUAL 630839 - Bad Boy Buggies The controller should be disconnected from the batteries by setting the RUN-MAINTENANCE/<br /> STORAGE switch, located under the seat on the 4X4 Bad Boy Buggy powered by Navitas Lifted Golf Carts. Still doesn't work and I will get 4 Bad Boy Buggy, Textron, EZGO Express 4x4, Tracker EV , Brake Pad Set 616450 $ 48. I have been trying to figure out the controller signal lines to trouble shoot it. Availability: New Product! Call for pricing. Bad Boy Buggy controller post Electric EZGO. Posts: 4 Bad Boy Buggie Electric EZGO. These units drive golf cars, scissors lifts, boom trucks, Neighborhood electric vehicles, and a variety of other applications. I also have a TXT with a good frame, a plan to upgrade the controller and other electronics, and a surplus of motors. FAST Shipping!!! Thanks for checking out our ad!!! ELECTRICAL PARTS POLICY There are NO RETURNS on Electrical Parts, components or parts that require CODING/PROGRAMMING unless the part is returned in its original If they are both bad I'm not sure which controller I wan to go back with. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright After much deliberation I am now the owner of a bad boy buggy I double check the new contactor for the rear motor and decide it must be the controller. The year is covered by a winch control box, but I think it's a '05 or '06. Sumo2005 New Member. #bad boy buggy disc. 2016 Bad Boy Buggy Recoil 72V lithium conversion and both controllers are faulting and need to be reprogrammed. Sponsored. All the batteries are brand new and have been tested individually 8+ volts. What kind of value should we put on it? Anybody ever dealt with selling one that's not running? 12-30 I recently acquired a 09 Bad Boy Buggie xt with 2 (one for each motor) blue Sevcon Millipak controllers. is there anyway to have them repaired. I make a trip to a local bad boy buggy dealer and luck up and find a helpful, knowledgeable tech. What's new. If you need to control two motors, you would generally need either: 1. I call them Bad Buggies, which is a more fitting name. $840. First thing I did was pull the cover for a visual inspection. Does this mean the Solenoid is bad? Answered by Curtis B. The rear controller is flashing 4 times. Problem 7: Cannot Locate the Controller on the Bad Boy. The schematic Shows 12V coming in on pin 12 from the controller but I measure just shy of 5v. EN. #bad boy stampede mud flaps. New batteries (all 9 of them) and a new key switch as it had 2 forwards and a neutral. See OEM documentation". Media. Sevcon Motor controller for front motor blinking 4 Bad Boy Buggy problems: Electric golf carts: Computer problems on bad boy buggy 48 v: Electric EZGO: Bad Boy Buggy Problems: Electric golf carts: possble battery problems or possible charger problems? Extreme DC! 6 passanger trouble shooting. He sent me the wiring diagram and manual for the controllers and with those two things, plus some good tips from him, I was able to source some incorrect wiring issues and a faulty fuse block. Join Date: Sep 2019. I’ve tried contacting EZGO (they told me to contact my nearest dealer) and every dealer within a 3 hour drive and no one works on these things anymore. SKU: BBB1. for about a week. Location: Pennsylvania. Kind File: Doc113-027-A_ALLTRAX Bad Boy Buggies XT-XTO Installation Instructions ALLTRAX INC ASY105-001-20 Power Panel Installation Procedures BAD BOY BUGGIES XT CLASSIC, XT, and XTO Controllers removed, brush any rust and coat of paint Mar k hole & Drill Center Hole Install lHDW200 -034 Spring Clip . The company apparently treats repair and troubleshooting info as though it were the formula for Coca-Cola or the Colonel's secret blend of 11 herbs and spices. Rear drive works. Sevcon Motor controller for front motor blinking 4 Bad Boy Buggy Classic 48V Lithium Conversion Questions. I am not sure if the same company also produces 'Bad Boy Mowers' but I avoid them too. Initially, the Curtis 1234-5375 controller was flashing diagnostic code 25. " I have a Bad Boy Buggy 2007 CLassic I think, The 4 wheel drive isnt working and someone told us that the rear controller needed replacing. Wondering if I have thought of everything and if this is really a good idea before I spend that much money. Apparently it checks the interlocks and inputs, then switches B- to energize the coil and if it doesn't see a current draw out to the motors, it says "hey the Bad Boy Buggy Wiring Diagram - Wiring Diagram for a Bad Boy Buggie Classic. Free shipping. The rental I have now has the type of system I want to use up front. Now it wont hardly move. Getting schematics is all but A buddy of mine bought a Bad Boy Buggy and the rear motor/controller is not working. Description. Well, I have had trouble with my rear controller on my 48 volt Bad Biy Buggy. has Sevcon 633t45312 controllers. Thread starter smbenson; Start date Apr 16, 2023; S. However, the controller now blinks 4 times, indicating an open circuit according to what I've been informed. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 07-12-2022, 08:55 AM #2: mailman6. Sponsor. It is 72 volts with two Curtis 1236 controllers. They change wiring and configuration twice a model year too. 2013 Bad Boy Ambush Actuator Problem: Electric Club Car: BadBoy Ambush IS state of charge meter proble: Electric I currently have a Bad Boy Buggy Ambush. It now appears to be functioning correctly as the only LED activity is the flashing of the yellow LED. Bad Boy Buggie Controller Kit. If I recall correctly, a 74 means that the CAN communication DOES work (else you would get a 72 instead) So the other unit is powered on and functional and the CAN wiring should be good. 99 I believe mine is a 2008 4x4 48v bad boy that I just finished converting to a lithium battery. The right controller shows codes 51 and 72 the left controller shows 72 as well. Contributors to this thread: cajunhunter 11-Oct-12. INSTINCT OWNER'S MANUAL 630839 - Bad Boy Buggies . Not Yet #bad boy buggy dealers. The controller for the front motor flashes 4 times and the diagnostics chart i found here states "Contactor welded or wiring fault giving a high voltage between M1 and B- before closing the contactor" so i replaced the contactor but still having the same problem. Resources. I have a 2011 Bad Boy Classic with a dual Sevcon Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric EZGO: Bad Boy Buggy sevcon controller bad I recently got a bad boy buggy. . I may have found a solution to the problem if you wouldnlike to give me some information about your problem and what you have tried to do to fix it. I have ordered an alltrax 500amp controller (Part #995) from I have a Bad Boy Buggy Instinct I recently purchased from a friend. One controller (#1) runs the motor for the rear wheel 2016 Bad Boy Buggy Controller Question. if this checks out good then swap controllers the same controller does the same thing in the front its bad if the front controller does the same thing in the back then it's the wiring or a bad part. Customer: The front motor of the 2011 Bad Boy Buggy XTO isn't functioning. Opens in a new window or tab. On all other Model Bad Boy Buggies, the fuses are located beneath the cup holder on the dash panel. Item Inquiry Tell a Friend. ) About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright I purchased a used Bad Boy Buggy Classic 2013. Forums. SEVCON 633T45312 Controller removed from a 2003 Bad Boy Buggy. 2011 Bad Boy Classic Sevcon 4 Flash Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric golf carts: to see if anyone has an answer to this before I rip it all out and just upgrade the whole darn thing with new Alltrax controllers. When the controller powered back up, it saw the direction switch engaged at power up and Customer: I have a bad boy buggie recoil is 72volt , it will not do anything in forward or reverse, charge indicator reads fully charged. 2005 BBB Sevcon Controller , has the gas pedal recall done , 2 new solenoids, replaced the fuse panel ,have good voltage , check for any lose wires and replaced the FNR switch. 2016 Bad Boy® Buggies Recoil® iS Crew. 2013 Bad Boy Instinct 72v Electric EZGO Home: FAQ: Donate solenoid. Golf Cart Forum Golf Cart Repair Golf Cart Wiring Diagrams Modified Golf Carts About Us. Does anyone know if this is possible? An optional FN control box for Street, Hunting buggy, and Tractor mode is available. I am not 100% sure about the winch, but I am pretty sure it is not 12v and does not impact voltage reducer either. There’s no electronics on it and it needs some repair, but it has those Bad Boy axels. The rabbit/turtle switch just sets the speed limit in the controller software. The batteries were just recently changed out, 2weeks ago, everything operating well, until I realized that the rear motor was not engaging. I have an opportunity to buy a Bad Boy buggy for $50. Also all the other legs off the controller were reading around 50 volt but on reading 24 volts. After that I get a speed sensor fault and no movement. You will have to get the schematic from Bad boy. English Deutsch Français Español Português Italiano Român Nederlands Latina Dansk Svenska Norsk Magyar Bahasa Indonesia Türkçe Suomi Latvian Lithuanian česk Speed Controller 300 amp Service Brake 4-Wheel Hydraulic Disc with Motor Regen<br /> Have a bad boy buggy that when the key is turned on the only thing that happens is the BDI works. Unsurpassed control with user adjustable from smooth to neck snapping wild! Includes wire Unsurpassed control with user adjustable from smooth to neck snapping wild! Windows XP through Windows 11. Have a bad boy buggy 4 wd. I suspect my ( 6vdc batteries are tired, I can only get 7 miles from a charge on VERY conservative settings. 66. Is there anything else the electric car bad boy buggy, millipak, speed controller Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric EZGO bad boy buggy sevcon controller swap Where do you guys buy replacement parts for a bad boy buggie? B. Home: FAQ: Donate: Who's Online Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 06-03-2022, 03:23 PM # ANyone know about sevcon millipak codes for Bad boy buggy: Electric EZGO: Sevcon Millipak controller: Columbia ParCar: All times are GMT -5. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric EZGO: Bad Boy Buggy sevcon controller bad User Name: Remember Me? Password: Register: Golf Cart Pics: Site Sponsors The Bad Boy Buggy is made by Bad Boy Enterprises, based in Natchez, Miss. It has been a headache as the Curtis controller had issues , a second used Curtis had issues, rebuilt controller from FSIP then a bad contactor and its working on gas and electric now. P. Any help would be much appreciated. Alltrax Inc PO Box 510 Murphy, OR 97533 Phone: 541-476-3565 Send requests and comments to: [email protected] 2006 Bad Boy Buggy Classic with two Sevecon Millipack controllers, #633T45312, full time four wheel drive. The solenoid (s) energize first, gives power to controller(s) and wait for a signal from the pedal to tell it to go. 48v. Re: 06 Bad Boy Buggy Troubleshoot OK, I'm back to having some issues with my buddy's 2006 BBB Classic (maybe an 2007- Sepex, two controllers). also I was wondering if I could bypass the controllers? I have a 2008 4x4 48v bad boy buggy that I just finished converting to a lithium battery. This component or portions of the controller system have failed now three times on my cart. the speed controllers are shorted and do not work. can I use another controller or a whole wiring and controller system from any other 48v 48V 450A Controller for Curtis Bad Boy Buggies Ambush iS Golf Cart 1234SE-5421. the five blink is indeed the death blink for the controller. Featured content New posts New media New media comments New resources Latest activity. I am asking 250 each. If it is on both controllers, it is a connection shared by both controllers, such as the B+ cable from the Batteries to the line contactors. REBUILD YOUR Controller for your Ford Think 2002 - P/N IC3645SH7R354D2 72-80 volt, 350 Amps, SX - 1 year warranty New avail There was a generation of Bad Boy Buggies where there was a safety recall for the accelerator pedal causing unintended acceleration. dbierman I have an older Bad Boy Buggy 4wd with the retro kit controller and green Navitas dse1000. maxracx 12-Oct-12. The controllers are blinking in a series of six. acrt qslz twxs kmerk wxto oan wlfxruve gnok boabku dwlf